Introducing the Double Luck
The Double Luck Brewing Process:
Cooling
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Last modified: Wed, 27 May 2009 13:22:58 -0600
Copyright © 1999-2010 Larry Bristol - All rights reserved.

Cooling

Cooling

The bitter wort is now cooled as rapidly as possible. You need to be aware that once the temperature drops under 180°F, various micro organisms will find the brew to be both safe and irresistible. To prevent the beer from getting infected by these foreign micro organisms, from this point forward, care must be taken so that everything that comes in contact with the beer has been thoroughly cleaned and sanitized. The best way to prevent an infection by other organisms is to get a strong healthy yeast population in the brew, since the yeast and their waste products (alcohol) will suppress other organisms. We want to minimize the amount of time it takes to get the brew cooled so that fermentation can begin.

Add Ice?

The obvious way to cool the wort is a very bad idea indeed! Several micro organisms that will spoil the beer are not killed by freezing. How do you propose to sanitize ice - boil it? Those of us living in and around the Houston area are familiar with a television journalist who made his reputation (among other ways) by announcing the list of local restaurants that have been cited that week by the public health inspectors, making famous the phrase, "Slime in the ice machine!" This slime is caused by a micro organism that will just love your beer. Ice, especially that purchased at the corner convenience store, is a substance that should not be allowed anywhere near your beer.

Cooling Bath

There are three commonly accepted methods used to cool the wort. The simplest method is to place the vessel containing the boiled wort into a bath of cold water. As it sits in the bath, heat will transfer out of the wort and into the water. Occasional stirring will speed the process. But this method is impractical where a large volume of wort is involved. It is difficult to transfer the hot, heavy pot into the sink or bath tub. Further, having to stir the wort occassionally increases the risk that an air-born infection will be introduced. This method is simply too slow to cool a large volume of wort, but might be useful for the relatively small volume needed when using kits or malt extracts.

Immersion Wort Chiller

Immersion wort chiller
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A device known as a wort chiller is a better means to reduce the temperature of the wort rapidly. One common type, called an immersion wort chiller, is simply a coil of copper tubing with ordinary garden hose connections on each end. This coil is immersed into the boil kettle wort during the last few minutes of the boil. This is done to sanitize it. When the boil is complete, cold (tap) water is run through the copper tubing. The coil acts as a heat exchanger, extracting heat from the wort into the water. The wort temperature can be dropped from 212°F to 80°F in mere minutes, depending on the temperature of the tap water and the surface area of the copper coil. Occasional stirring of the wort also helps to speed the process. Some homebrewers use a second copper coil immersed in ice water to cool the water going into the wort chiller.

Counter-flow Wort Chiller

Counter-flow wort chiller
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The other type, used at the Double Luck Brewery, is called a counter-flow wort chiller. This device is a double coil of tubing, one inside the other. The hot wort is passed through the inner coil, while cold (tap) water is run through the outer coil in the opposite direction. Heat is rapidly extracted, and the entire batch can be cooled from 212°F to 80°F in the length of time it takes to run it through the chiller. The temperature of the tap water and the length of the coils will affect the final temperature that is achieved. Pre-chilling the water by running it through a copper coil immersed in ice water will help reduce that temperature even further.


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Malting Milling Mashing Sparging Boiling Cooling Spooging Fermenting Conditioning
Web Site Menu Contact brewmeister Prior page Next page
URL: http://www.doubleluck.com/things/brewery/process/cooling.php
Last modified: Wed, 27 May 2009 13:22:58 -0600
Copyright © 1999-2010 Larry Bristol - All rights reserved.